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Specially developed and designed for ultra-high aspect ratio characteristic boards, using the vacuum principle to realise the conductive and non-conductive resin paste hole plugging process, suitable for the whole board plugging process of multiple types of holes on the same board surface, and can be applied to resins, silver paste, copper paste and conductive adhesives and other materials.
Features
Can be produce the high aspect ratio panels( 70: 1 ).
High vacuum up to ≤ 30pa.
Flexibility to realise: through holes, blind holes on one or both sides, back drilled holes, etc. on the same panel surfa.
Ideal for small quantities and a wide range of gauges, no fixture tools or air guides are required for hole plugging.
The operating interface is automated, user-friendly and easy to operate.
Product Specifications
Machine Size | 3806*1880*2510mm( arranged in a line ) 3390*2448.5*2510.5mm（arranged in an L-shape） |
Max.Aspect Ratio | through holes:70:1 blind holes:0.05mm holes size3:1（max） |
Vacuum | ≤ 30pa（Atmosphereic pressure） |
Panel thickness | 0.2-8.0mm |
Panel Size | MAX:24” *30 ” (610*762mm) MIN:10 ”*10 ”（250*250mm） |
Plugging method | Full plate plugging holes (top to bottom) |
Plugging speed | 2-80mm/sec( adjustable） |
Plugging Hole Pressure | 0-6kgf（adjustable） |
Diameter of plugging holes | Through hole: 0.1-1.0mm (hole diameter after plating) Blind hole: 0.1-1.0mm (hole diameter after plating) |
Noise (normal operation) | ≦ 75dB |
Paste pressure | Cylinder push force: 0-6kgf (adjustable) Pneumatic push force: 0-6kgf (Use does not exceed 3kgf) |
Plugging holes and plate edge spacing | Hole distance from plate edge ≥ 12mm |
Operation panel | Touchscreen operation |
Protection device | Safety light curtain, emergency stops |
Paste adding methods | Vacuum LCS |
Failure rate | ≦ 1/400h（Failure time/equipment uptime） |
Height of operating table | 1000±100mm |
Scraper speed | 5-200mm/sec（adjustable） |
Scraper pressure | 0-6kgf（adjustable） |
Production Requirements |
① Pre-treatment of incoming material ② Set pre-bake and time according to the TG value of the panel. |
Production Capacity
Take ordinary FR4 plate as an example: 10-60 pieces/hour (the capacity is determined according to the plate，hole type, aspect ratio, paste viscosity) It is calculated according to the capacity of 1 knife. to confirm.
Communal Requirement
Electric | Three-phase five-wire 380V |
Pressure of compressed air | ≧ 6.5bar |
Power (output) | 18KW |
With pumping station exhaust volume | 450m³/h（interfaces：φ200mm） |
Compressed air consumption | 2.5m³/h（interfaces：φ10mm） |
Recommended space around machine | 800mm |
Weight of machine | 3500KG |
Ice-wate | 3L/min15℃ -7L/min30℃ |
Equipment installation environment (temperature, humidity and dust- free requirements) | A. Environmental requirements: clean room, 100,000 level ↑ . B. Temperature requirement: 22±2℃ . C. Humidity requirements: 50±5% |
