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Performance far exceeds production requirements for carrier plate plugging holes.
The first plate-carrying and high-vacuum plugging model for 70:1 through-hole plate production.
Features
Meet the demand for manufacturing carrier panel with more than one million holes
There is no need to rely on fixtures and air guides for hole plugging, and the intelligent operator interface makes the operation process more user-friendly and easy to operate
Can be used for core layer plugging hole isn't full, to provide high vacuum plugging hole technology, to solve the problem of air bubbles
Stable paste extrusion speed ensures even paste scraping and solves the problem of uneven copper surface after grinding
Descriptions
Designed for vacuum resin plugging holes in ABF substrate paste. Resin is poured into the holes through the plugging head (no fixture tools required) to complete the resin plugging process. This machine is favoured by the market for its ability to produce high quality batches and upholds a leading position in the industry.
Product Specifications
Machine Size | 2964*1315*2362mm |
Vacuum | ≤ 100pa（Atmospheric pressure） |
Panel thickness | 0.2-10.0mm |
Panel Size | MAX:24” *30” (610*762mm) MIN:10” *10 ”（250*250mm） |
Aspect Ratio | Through hole: 70:1 (max.) Blind hole: 1:1 (max.) |
Plugging method | Full plate plug holes (top to bottom) |
Plugging speed | 2-80mm/sec( adjustable） |
Plugging Hole Pressure | 0-6kgf（adjustable） |
Diameter of plugging holes | Through hole: 0.1-1.0mm (hole diameter after plating) Blind hole: 0.1-1.0mm (hole diameter after plating) |
Noise (normal operation) | ≦ 75dB |
Paste pressure | Cylinder push force: 0-6kgf (adjustable) Pneumatic push force: 0-6kgf (Use does not exceed 3kgf) |
Plugging holes and plate edge spacing | Hole distance from plate edge ≥ 15mm |
Operation Panel | Touchscreen operation |
Protection Device | Safety light curtain, emergency stops |
Paste adding methods | Single Paste Clip Replacement |
Failure rate | ≦ 1/400h（Failure time/equipment uptime) |
Height of operating table | 1000±100mm |
Scraper speed | 5-200mm/sec（adjustable） |
Scraper pressure | 0-6kgf（adjustable） |
Plugging Production Requirements | ① Pre-treatment of incoming materials. ② Setting of pre-baking and time according to the TG number of the panel |
Production Capacity
Capacity | 10-40PNL/H（One plugging and one ES unit） （Related to aspect ratio, plugging type, panel size, and vacuum, rejecting PTFE panel vs. ceramic panel ）Same level or above |
Communal Requirement
Electrical requirements | |
Electric | Three-phase five-wire 380V |
Pressure of compressed air | ≧ 6.5bar |
Power (output) | 9.24KW |
With pumping station exhaust volume | 22m³/h（interfaces：φ75mm） |
Compressed air consumption | 2.5m³/h（interfaces：φ10mm） |
One Ice and water Dispenser | 3L/MIN 15℃ -7L/MIN 30℃ |
Recommended space around machine | 800mm |
Weight | 2580KG |
Equipment installation environment (temperature, humidity and dust-free requirements) | A. Environmental requirements: clean room, 100,000 level ↑ . B. Temperature requirement: 22±2℃ . C. Humidity requirements: 50±5% |
