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Horizontal Vacuum Plugging Machine

This machine is designed for conductive/non-conductive resin  hole  plugging  processes,  ensuring  full  filling without depressions or bubbles. It is suitable for selective through-holes, blind vias, back-drilled holes, and other plugging  applications.  Compatible with silver  resin, copper resin, conductive adhesives, as well as domestic and imported resin.

Introductions

Features

Selective via hole filling of through holes and blind vias

Complete solutions for the air bubble and cavity defects in High AR panels

The operating interface is automated, user-friendly and easy to operate

Product Specifications

Model

VAPM6171

VAPM6191

Production thickness

0.2-8.0 mm

0.2-8.0 mm

Printable area

24 *28  (610*710mm)

MAX:24 *36  (610*910mm)

Registration Method

CCD alignment

Plugging speed:2-350mm/s(Digitally Adjustable Settings)

Plugging pressure:1-200kgf(Digitally Adjustable Settings)

Squeegee Adjustment Angle:±15°

Table flatness:±0.05mm

Scraper adjustment distance:

0-40mm(Digitally Adjustable Settings)

Table Fine-Adjustment Precision:

X and Y directions: ±5mm

Screen lifting:0-350mm(Screen Up/Down: 0-350mm (Digitally Controlled)

Thickness of frame:25-45mm

Stencil fixing method:  10-Point Air Pressure Lock

Squeegeeing Stroke

0-780mm(Adjustable)

0-1000mm(Adjustable)

Scratch Printing Method

Single Squeegee Overprinting

Clearance

0-30mm(Digitally Adjustable Settings)

Mesh frame dimensions

Min:900*900MAX:1100*1100mm

MAX:1300*1300mm

Transformation number, material number time

≤ 15min(Skilled Worker)

Countertop Dimensions

900*900mm

1100mm*1100mm

Plugging Hole Types

Horizontal selection or full-board via filling

 

 

 

Machine Dimensions(L×W×H

Host dimensions

(sliding cover rail, excluding tricolor light)

L3440mm×W1800mm×H2447mm

Including host + vacuum pump unit:L3440mm*W3200mm*H2447mm

L3620mm × W2400mm  × H2200mm Including main unit + vacuum pump assembly:

L3620mm × W3600mm  × H2200mm

Weight

Main unit: 4,500 kg

Vacuum pump assembly: 500 kg

Main unit: 5,000 kg

Vacuum pump assembly: 500 kg

Scope of use

Through-hole/Blind via/Back-drilled hole filling

Filled hole diameter range (through-hole, blind via, back

drill)

Through-hole: 0.1-1.0mm (pre-plating hole diameter)

Blind via: 0.1-0.5mm (pre-plating hole diameter)

Back-drilled hole: 0.15-1.0mm (pre-plating hole diameter)

Plugging hole aspect ratio

Through-hole: Aspect ratio

30:1 (Multiple passes or opposing plug methods are allowed)Blind via: Aspect ratio 3:1

(Finished hole diameter after plating: 0.05mm)

Difference in aperture size between plates of the same type

≦ 0.2mm(Simultaneous operation of large and small holes)

Edge-to-hole spacing (for filled vs. unfilled vias)

≥ 0.3mm (Aspect ratio: 10:1)

Noise (normal operation): ≤ 75dB

Operator Interface::HMI

Operating Vacuum Level:40-120pa

Ultimate Vacuum:10pa

Plugging effects: Bubble-free

Alignment method:  Automatic (precision: 0.01mm)

Safety protection:Emergency stop switch, Warning lights (red, yellow,green),

Buzzer, Safety light curtain

Plugging material: resin, copper paste, silver pasteresin, copper paste, silver paste

Resin Waste Costs

Except for the paste adhered to the stencil and incompletely scraped paste, all other paste can be used for via filling

Automatic Alarms: Flashing lights and buzzer alarm

Printing with screen lift function:0-30mm

Automatic screen mesh cleaning

The cleaning frequency can be set according to production requirements.

Auto resin feeding system

Resin can be added according to production requirements.


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