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Designed for high aspect ratio IC-Substrate PCB with conductive and non-conductive paste by vacuum. It focus on IC-Substrate plugging，achieves high quality production on IC-Substrate PCB. It is the first equipment for the customer in the IC-Substrate PCB industry.
Features
The Industry's first high-vacuum hole plugging model.
There is no need to rely on fixtures and air guides for hole plugging, and the intelligent operator interface makes the operation process more user-friendly and easy to operate.
Meet the requirements of high density holes, completely solve the bubble problem of circuit boards.
Automatic paste supply system enables paste change without stopping.
Automatic paste system improves quality after plug hole scraping.
Product Specifications
Machine Size | 3041*2343.5*2512mm |
Vacuum | ≤ 100pa（Atmospheric pressure） |
Panel thickness | 0.2-10.0mm |
Panel Size | MAX:24” *30 ”（610*762mm）MIN:10” *10”（250*250mm） |
Aspect Ratio | Through hole: 70:1 (Max. after plating) Blind hole: 1:1 (Max. after plating) |
Diameter of plugging holes | Through hole: 0.1-1.0mm (hole diameter after plating) Blind hole: 0.1-1.0mm (hole diameter after plating) |
Plugging method | Full plate plug holes (top to bottom) |
Plugging speed | 2-80mm/sec( adjustable） |
Plugging Hole Pressure | 0-6kgf（adjustable） |
Noise (normal operation) | ≦ 75dB |
Paste pressure | Cylinder push force: 0-6kgf (adjustable) Automatic Support paste supply pressure: 0-6kgf |
Plugging holes and plate edge spacing | Hole distance from plate edge ≥ 15mm |
Operation Panel | Touchscreen operation |
Protection Device | Safety light curtain, emergency stops |
Failure rate | ≦ 1/400h（故障时间 / 设备运行时间）/Failure time/equipment uptime |
Height of operating table | 1000±100mm |
Number of paste recoveries | Not more than 4 times.Paste viscosity 500-700dpa.s |
Speed of scraper | 5-200mm/sec（adjustable） |
Scraper pressure | 0-6kgf（adjustable） |
Paste Addition Method | Automatic paste supply by Piece / Single paste supply by pneumatic cylinder |
Paste coating a for scraper | Automatic LCS paste coating |
Plugging calibration method | Automatic calibration |
Plugging Production Requirements | ① Pre-treatment of incoming materials. ② Setting of pre-baking and time according to the TG number of the panel |
Production Capacity
Capacity:10-40PNL/H（One plugging and one ES unit）
10-60PNL/H（Two plugging and one ES unit ）
(Related to aspect ratio, plugging type, panel size, and vacuum, rejecting PTFE panel vs.ceramic panel )Same level or above
Communal Requirement
| Electrical Requirements | |
| Electric | Three-phase five-wire 380V |
| Pressure of compressed air | ≧ 6.5bar |
| Power (output) | Two plugging and one ES unit：21KW(50HZ) One plugging and one ES unit ：11.5KW(50HZ) |
| Vacuum Pump Discharge Volume | Two plugging and one ES unit：44m³/h （interfaces：φ75mm） One plugging and one ES unit：22m³/h （interfaces：φ75mm） |
| Compressed air consumption | Two plugging and one ES unit：5m³/h（interfaces：φ10mm） One plugging and one ES unit ：2.5m³/h（interfaces：φ10mm) |
| One Ice and water Dispenser | 3L/Min 15℃ -7L/Min 30℃ |
| Recommended space around machine | 800mm |
| Weight | Two plugging and one ES unit：4620KG One plugging and one ES unit ：2570KG |
| Equipment installation environment (temperature,humidity and dust-free requirements) | A. Environmental requirements: clean room, 100,000 level↑ B. Temperature requirement: 22+2℃ C.Humidity requirements: 50+5% |
